USA Aluminum Market Size, Share, Growth, Trends, and Industry Analysis: By Product Type Aluminum), By Processing Method, By Application, Extruded Products, Cast Products, Forged Products, and Powdered Aluminum), By End-Use Industry, By Alloy Type, Series 2xxx, Series 3xxx, Series 5xxx, Series 6xxx, and Series 7xxx ) and Country Forecast 2020-2031   

USA Aluminum Market Size, Share, Growth, Trends, and Industry Analysis: By Product Type (Primary Aluminum, and Secondary (Recycled) Aluminum), By Processing Method (Casting, Extrusion, Rolling, Forging, and Powder Metallurgy), By Application (Flat-Rolled Products (FRP), Extruded Products, Cast Products, Forged Products, and Powdered Aluminum), By End-Use Industry (Automotive & Transportation, Building & Construction, Packaging, Electrical & Electronics, Industrial Equipment, and Consumer Goods), By Alloy Type (Series 1xxx (Pure Aluminum), Series 2xxx (Al-Copper Alloys), Series 3xxx (Al-Manganese Alloys), Series 5xxx (Al-Magnesium Alloys), Series 6xxx (Al-Magnesium-Silicon Alloys), and Series 7xxx (Al-Zinc Alloys)) and Country Forecast 2020-2031   

USA aluminum production was 4 million tons in 2023, where 0.75 million tons are primary aluminum, and 3.3 million tons of secondary aluminum is produced. Thus, the growing demand from the automotive, aerospace, and construction industries resulted in strong growth of market. Aluminum is the key to boosting fuel efficiency in electric vehicles (EVs) and lowering their emissions, it is also resistant to corrosion, making it an essential material for infrastructure projects. Sustainability initiatives further propel the market, as aluminum's recyclability aligns with corporate environmental goals and government regulations.

However, challenges persist, including volatile raw material prices due to global supply chain disruptions, high energy consumption during production, and environmental concerns over carbon emissions. Not only that, but the aluminum import tariffs, mainly with China, have exerted pressure on supply chains and made it costly for U.S. manufacturers. Another threat is from alternative materials such as composites. Opportunities remain in renewable energy with the usage of aluminum in solar panels and wind turbines. The EV boom is also an opportunity with the use of aluminum in lightweight enclosures for batteries as well as in vehicle structures. Trends such as the adoption of green aluminum, domestic reshoring of production, and the integration of smart manufacturing technologies are shaping the market. Customized aluminum solutions tailored to specific industries further underscore the market's dynamic evolution.

Key Takeaways

The U.S. aluminum beverage can, where one finds that only 45% of cans are successfully recycled into new cans.

  • The USA aluminum industry is used in a variety of industries and application areas, which include transportation, packaging, building and construction, and machinery. Transportation accounts for the highest usage, taking 35% of the overall aluminum usage. Packaging comes next, at 22%, indicating its vast usage in beverage and food products. Building and construction accounts for 14%, thereby indicating its wide usage in infrastructural and real estate development.

Key Developments

Plant Closures:

  • In January 2024, a major 263,000-ton-per-year primary aluminum smelter in New Madrid, Missouri, shut down its entire production with no scheduled restart.

New Facility Openings and Expansions:

  • In June, a Republic of Korea-based auto parts manufacturer opened a $128 million aluminum production and casting facility in Tuskegee, Alabama, supplying components to a car manufacturing plant in Montgomery, Alabama.
  • In September, construction began on a $40 million aluminum recycling facility in Russellville, Kentucky, to process dross and scrap from a nearby casting plant.
  • In September, a United Arab Emirates-based aluminum producer acquired a 110,000-ton-per-year secondary aluminum production facility in Rosemont, Minnesota.

Government Grants and Investments:

  • In March, the U.S. Department of Energy awarded grants totaling $665 million to four aluminum projects:
  • $500 million for a new smelter in the Ohio River and Mississippi River Basins.
  • $75 million for a low-carbon aluminum casting plant in Ravenswood, West Virginia.
  • $67.3 million for a low-waste recycling facility in Wabash, Indiana.
  • $22.3 million to upgrade equipment at a casting and rolling mill in Fort Lupton, Colorado.
  • In July, the U.S. Department of Defense awarded $23 million to increase aluminum casting capacity by 136,000 tons per year at a rolling facility in Muscle Shoals, Alabama.

Trade and Tariff Measures:

  • In April, the U.S. and U.K. coordinated to ban aluminum imports from Russia and restricted these metals on global exchanges and over-the-counter trading.
  • In July, the U.S. imposed 10% tariffs on aluminum products from Mexico containing primary aluminum sourced from Belarus, China, Iran, or Russia.
  • In September, tariffs on Chinese aluminum products increased from 0%-7.5% to 25%.

Facts and Figure

  • The U.S. aluminum industry has shifted towards recycling, with secondary aluminum production relying more on old scrap (post-consumer waste) than new scrap (industrial waste) from 2019 to 2023.
  • In 2019, new scrap was 1,540 thousand metric tons, while old scrap was 1,920 thousand metric tons. Despite a dip in 2020, production recovered, with 2023 estimates at 1,500 thousand (new scrap) and 1,800 thousand (old scrap).
  • About 80% of aluminum scrap is collected through formal industrial and government programs, while 20% comes from informal small-scale collectors.

USA Aluminum Market Dynamics

Drivers

The U.S. aluminum market is driven by a strong demand for the automotive and aerospace industries to use lightweight materials to improve fuel efficiency and decrease emissions. In particular, EVs benefit greatly from aluminum parts to counteract the weight of the battery. The construction sector provides a significant demand source, as aluminum will be used wherever strength coupled with corrosion resistance is required in infrastructure projects spurred by federal investment in infrastructure like the Infrastructure Investment and Jobs Act. Sustainability initiatives drive demand for recycled aluminum keeping in line with environmental regulations and corporate sustainability objectives. Secondly, advancements in technologies associated with production for aluminum alloying have broadened the consumption of aluminum-based materials in newer applications, namely, packaging and electronics, while in renewable energies. Aluminum remains more and more prominent in these aspects: a big part in solar panels and energy storage units as well, during the whole United States trend to greener energy sources. Altogether these help in contributing towards a better and healthy industry market for aluminium in the U.S.

Restraints

Some key constraints are also identified in the U.S. aluminum market. These include first and foremost raw material price volatility, especially for bauxite and alumina, which depends on global supply chain disruptions and geopolitical tensions. Aluminum smelting is associated with high energy consumption, pushing up production costs and environmental issues at a time when regulatory attention on carbon emissions is growing. Import tariffs and trade restrictions, particularly against aluminum imports from China, have also thrown supply chains out of gear and increased the costs for producers relying on imported material. Another competitive material that creates an issue is composites and plastics as they offer the same lightweight property at a potential cost in certain applications. These constraints, taken together with variations in demand cycle, can render the market unfavourable with regard to reliable growth and hence profitability for domestic aluminum producers or related industries.

Opportunities

There is significant opportunity in the U.S. aluminum market with the advent of renewable energy sources and electric vehicles (EVs). Aluminum is fast becoming a material of choice for the renewable energy sector, in application such as frames of solar panels, wind turbine structures, and energy storage systems. The increasing market for EVs also triggers new demand for aluminum in enclosures for a battery pack, lightweight frames for vehicle, and other structural contents to improve range and efficiency. Government incentives for the promotion of recycling and circular economies will further broaden avenues for growing recycled aluminum product, reducing demand on energy-intensifying the primary aluminum metal. Defense/aerospace products represent another future growth opportunity from increased federal dollars in support of developing advanced aerospace alloys for defense and commercial airplanes. Moreover, in the pursuit of sustainable and light-weight materials for industries, aluminum's versatility and eco-friendly properties open up new avenues for growth in packaging, construction, and technology sectors.

Trends

A few key trends are shaping the future of the U.S. aluminum market: the growth of green aluminum - aluminum produced on renewable energy - reflects industry commitment to sustainability and carbon footprint reductions; companies' investments in the construction of more domestic production facilities, mitigating the impact of tariffs and increasing their reliance less on foreign imports, have initiated a trend in reshoring and strengthening local supply chains. For instance, smart manufacturing technologies integration such as artificial intelligence, internet of things, and automation, make the production process more efficient with less waste, while supply chains get optimized. Growing demand for bespoke aluminum solutions in particular industry applications such as high-strength alloys in aerospace or thermally conductive materials in electronics. Sustainability and technological innovation-which will always be changing-will further drive these trends of the U.S. aluminum market, which are believed to achieve greater efficiency, higher environmental responsibility, and a better diversified product range.

USA Aluminum Market Segmentation Analysis

Report Benchmarks

Details

By Product Type

  • Primary Aluminum
  • Secondary (Recycled) Aluminum

By Processing Method

  • Casting
  • Extrusion
  • Rolling
  • Forging
  • Powder Metallurgy

By Application

  • Flat-Rolled Products (FRP)
  • Extruded Products
  • Cast Products
  • Forged Products
  • Powdered Aluminum

By End User

  • Automotive & Transportation
  • Building & Construction
  • Packaging
  • Electrical & Electronics
  • Consumer Goods
  • Others

By Alloy Type

  • Series 1xxx (Pure Aluminium)
  • Series 2xxx (Al-Copper Alloys)
  • Series 3xxx (Al-Manganese Alloys)
  • Series 5xxx (Al-Magnesium Alloys)
  • Series 6xxx (Al-Magnesium-Silicon Alloys)
  • Series 7xxx (Al-Zinc Alloys)

The U.S. aluminum and aluminum recycling market is experiencing steady growth, driven by increasing demand across automotive, aerospace, construction, and renewable energy sectors. The push for lightweight, fuel-efficient vehicles and sustainable construction materials has heightened aluminum's relevance, particularly with electric vehicle (EV) adoption and infrastructure investments. Recycling is gaining momentum due to aluminum's infinite recyclability and lower energy requirements compared to primary production, aligning with corporate sustainability goals and regulatory pressures to reduce carbon emissions.

However, challenges such as volatile raw material prices, high energy consumption for primary production, and trade restrictions, including tariffs on aluminum imports, pose constraints. The trend toward green aluminum and the reshoring of production facilities are reshaping the industry, fostering domestic growth and reducing reliance on foreign sources. Overall, the market outlook remains positive, with innovations in aluminum alloys and smart manufacturing technologies enhancing efficiency, sustainability, and profitability in the coming years.

Key Features of the Report

  • The usa aluminum market report provides granular level information about the market size, region market share, historic market (2020-2024), and forecast (2025-2031)
  • The report covers in-detail insights about the competitor’s overview, company share analysis, key market developments, and key strategies.
  • The report outlines drivers, restraints, unmet needs, and trends that are currently affecting the market.
  • The report tracks recent innovations, key developments, and start-up details that are actively working in the market.
  • The report provides a plethora of information about Market entry strategies, regulatory framework, and reimbursement scenarios.
  • The report analyses the impact of the socio-political environment through PESTLE Analysis and competition through Porter Five Force Analysis.

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Frequently Asked Questions

The USA aluminum production was 4 million tons in 2023, where 0.75 million tons are primary aluminum, and 3.3 million tons of secondary aluminum is produced.

Primary and secondary aluminum production in the United States account for 20% and 80% of the market share, respectively.

• Growing demand in automotive and aerospace industries
• Sustainability initiatives and increased aluminum recycling
• Construction and infrastructure development projects
• Technological advancements in aluminum alloys.

• Volatile raw material prices (bauxite and alumina)
• High energy consumption and environmental concerns
• Import tariffs and trade restrictions
• Competition from alternative lightweight materials.

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Author

Prem Kumar

Prem Kumar with profound experience and sound knowledge across a wide range of market forecasting methods, demand f.....

1.Executive Summary
2. USA Aluminum Market Introduction 
2.1. USA Aluminum Market  - Taxonomy
2.2. USA Aluminum Market  - Definitions
2.2.1.Product Type 
2.2.2.Processing Method
2.2.3.Application
2.2.4.End-user
2.2.5.Alloy Type
3. USA Aluminum Market Dynamics
3.1. Drivers
3.2. Restraints
3.3. Opportunities/Unmet Needs of the Market
3.4. Trends
3.5. Product Landscape
3.6. New Product Launches
3.7. Impact of COVID 19 on Market
4. USA Aluminum Market Analysis, 2020 - 2024 and Forecast 2025 - 2031
4.1.  Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
4.2.  Year-Over-Year (Y-o-Y) Growth Analysis (%) 
4.3.  Market Opportunity Analysis 
5. USA Aluminum Market  By Product Type , 2020 - 2024 and Forecast 2025 - 2031 (Sales Value USD Million)
5.1. Primary Aluminum
5.1.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
5.1.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
5.1.3. Market Opportunity Analysis 
5.2. Secondary (Recycled) Aluminum
5.2.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
5.2.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
5.2.3. Market Opportunity Analysis 
6. USA Aluminum Market  By Processing Method, 2020 - 2024 and Forecast 2025 - 2031 (Sales Value USD Million)
6.1. Casting
6.1.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
6.1.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
6.1.3. Market Opportunity Analysis 
6.2. Extrusion
6.2.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
6.2.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
6.2.3. Market Opportunity Analysis 
6.3. Rolling
6.3.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
6.3.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
6.3.3. Market Opportunity Analysis 
6.4. Forging
6.4.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
6.4.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
6.4.3. Market Opportunity Analysis 
6.5. Powder Metallurgy
6.5.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
6.5.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
6.5.3. Market Opportunity Analysis 
7. USA Aluminum Market  By Application, 2020 - 2024 and Forecast 2025 - 2031 (Sales Value USD Million)
7.1. Flat-Rolled Products (FRP)
7.1.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
7.1.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
7.1.3. Market Opportunity Analysis 
7.2. Extruded Products
7.2.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
7.2.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
7.2.3. Market Opportunity Analysis 
7.3. Cast Products
7.3.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
7.3.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
7.3.3. Market Opportunity Analysis 
7.4. Forged Products
7.4.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
7.4.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
7.4.3. Market Opportunity Analysis 
7.5. Powdered Aluminum
7.5.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
7.5.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
7.5.3. Market Opportunity Analysis 
8. USA Aluminum Market  By End-user, 2020 - 2024 and Forecast 2025 - 2031 (Sales Value USD Million)
8.1. Automotive & Transportation
8.1.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
8.1.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
8.1.3. Market Opportunity Analysis 
8.2. Building & Construction
8.2.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
8.2.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
8.2.3. Market Opportunity Analysis 
8.3. Packaging
8.3.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
8.3.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
8.3.3. Market Opportunity Analysis 
8.4. Electrical & Electronics
8.4.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
8.4.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
8.4.3. Market Opportunity Analysis 
8.5. Consumer Goods
8.5.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
8.5.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
8.5.3. Market Opportunity Analysis 
8.6. Others
8.6.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
8.6.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
8.6.3. Market Opportunity Analysis 
9.USA Aluminum Market  By Alloy Type, 2020 - 2024 and Forecast 2025 - 2031 (Sales Value USD Million)
9.1. Series 1xxx (Pure Aluminium)
9.1.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
9.1.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
9.1.3. Market Opportunity Analysis 
9.2. Series 2xxx (Al-Copper Alloys)
9.2.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
9.2.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
9.2.3. Market Opportunity Analysis 
9.3. Series 3xxx (Al-Manganese Alloys)
9.3.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
9.3.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
9.3.3. Market Opportunity Analysis 
9.4. Series 5xxx (Al-Magnesium Alloys)
9.4.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
9.4.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
9.4.3. Market Opportunity Analysis 
9.5. Series 6xxx (Al-Magnesium-Silicon Alloys)
9.5.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
9.5.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
9.5.3. Market Opportunity Analysis 
9.6. Series 7xxx (Al-Zinc Alloys)
9.6.1. Market Analysis, 2020 - 2024 and Forecast, 2025 - 2031, (Sales Value USD Million)
9.6.2. Year-Over-Year (Y-o-Y) Growth Analysis (%) and Market Share Analysis (%) 
9.6.3. Market Opportunity Analysis 
10. Competition Landscape
10.1.  Market Player Profiles (Introduction, Brand/Product Sales, Financial Analysis, Product Offerings, Key Developments, Collaborations, M & A, Strategies, and SWOT Analysis) 
10.2.1.Alcoa Corporation
10.2.2.Kaiser Aluminum Corporation
10.2.3.Novelis Inc
10.2.4.Constellium U.S. Holdings
10.2.5.Century Aluminum Company
10.2.6.JW Aluminum
10.2.7.Real Alloy
10.2.8.Tri-Arrows Aluminum Inc
10.2.9.Hydro Aluminum Metals USA
10.2.10.Metal Exchange Corporation
11. Research Methodology 
12. Appendix and Abbreviations 

Key Market Players

  • Alcoa Corporation
  • Kaiser Aluminum Corporation
  • Novelis Inc
  • Constellium U.S. Holdings
  • Century Aluminum Company
  • JW Aluminum
  • Real Alloy
  • Tri-Arrows Aluminum Inc
  • Hydro Aluminum Metals USA
  • Metal Exchange Corporation

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